Control Systems

We design and implement automation systems that improve reliability, performance, and visibility across industrial operations from PLC and SCADA systems through to advanced process control.

Core Services Include

• System design and implementation (PLC, SCADA, RTU)

• Electrical, instrumentation and control engineering

• System integration, installation and commissioning

• Upgrades, optimisation and lifecycle support

• Alarm management and standards development

• Vendor and product evaluation

By establishing clear business and technical requirements at the beginning of a project, we ensure the resulting automation system is understandable, robust and maintainable by operational teams.

Consultancy and Support

Automation environments require ongoing support to maintain optimal performance.

Technical Consulting

We provide independent technical advice to support better decision-making across automation and digital projects.

Key Services include

• Requirements definition and feasibility studies

• System architecture and technology selection

• Standards and specification development

• Upgrade and migration planning

• Risk and compliance assessments

Control System Audits

Our Solutions provides operational support services to help organisations troubleshoot issues, optimise system performance, and maintain long-term reliability.

Key Support Services include

• Control system troubleshooting

• System health assessments

• Performance optimisation

• Automation system documentation improvements

Operational Support and System Optimisation

Our audits provide a clear, structured assessment of existing systems, identifying risks, inefficiencies, and opportunities for improvement.

Key Services include

• System performance and reliability

• Cybersecurity posture

• Standards compliance

• Lifecycle and obsolescence risks

Brownfield Modernisation

Many industrial facilities operate automation systems that were implemented decades ago. While these systems may still function, they often present significant challenges in terms of maintainability, spare parts availability, and system scalability.

PWD Solutions specialises in modernising legacy automation environments through carefully planned brownfield upgrade projects. Brownfield modernisation allows organisations to improve system reliability and performance while maintaining production continuity.

Our upgrade services include

• Legacy PLC replacement and migration

• SCADA system modernisation

• Control network restructuring

• Code rationalisation and documentation

• Equipment integration with new automation platforms

Brownfield automation upgrades require careful planning to avoid unnecessary operational disruption.

Our engineers work closely with plant teams to develop staged upgrade strategies that maintain production while modernising infrastructure.

Contact us to discuss your requirements.

If your organisation is planning an automation upgrade, system integration project, or control system modernisation, PWD Solutions can help.

Contact our team to discuss your automation requirements and explore how we can support your next project.